Vue 2002-2005

Fuel Pump Repair Guide

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Removal & Installation



  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Fuel tank
     
    Fuel pump electrical connector
     
    Fuel lines and hoses from the fuel pump module cover
     
    Fuel pump module retaining ring with Wrench SA9156E
     
    Pull the retaining clip toward the float arm and lift up
     
    Fuel pump straight up from the fuel tank
     
    Fuel pump tank seal and discard the seal

    Click image to see an enlarged view

    Fig. Remove the fuel pump cover lockring

     

  6.  

To install:

  1. Install or connect the following:

    Fuel pump with new seal
     
    Fuel pump cover lockring with Tool SA9156E
     
    Fuel lines, hoses and wiring harness
     
    Fuel tank
     
    Negative battery cable
     

  2.  
  3. Start the vehicle and check for leaks, repair if necessary
  4.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    The negative battery cable
     
    The fuel tank
     
    The fuel pump electrical connector
     
    The fuel lines and hoses from the fuel pump module cover
     
    The fuel pump module retaining ring with Wrench SA9156E
     

  6.  
  7. Pull the retaining clip toward the float arm and lift up.
  8.  
  9. Remove the fuel pump straight up from the fuel tank.
  10.  
  11. Remove the fuel pump tank seal and discard the seal.

    Click image to see an enlarged view

    Fig. Remove the fuel pump cover lockring

  12.  

To install:

  1. Install or connect the following:

    The fuel pump with new seal
     
    The duel pump cover lock ring with Tool SA9156E
     
    The duel lines, hoses and wiring harness
     
    The duel tank
     
    The negative battery cable
     

  2.  
  3. Start the vehicle and check for leaks, repair if necessary
  4.  

 
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